Service

Analysis mold and process

In order to eliminate the causes of the errors as quickly as possible, a holistic analysis of the manufacturing process and the mold should be carried out.


Often the causes are a combination of mold-related and process-related deviations.


We master both disciplines from a single source.



Troubleshooting

Is there a problem with a product, or is production struggling with high reject rates? Is the customer complaining about defective components? This needs to be permanently resolved.


As a competent external service provider, we identify the root causes. Once these have been found, they can be eliminated in a targeted manner.


Often, small mistakes are responsible for major consequences.


The injection molding process is closely linked to the mold being used for production. There are numerous potential causes of errors.


We objectively examine every detail and review relevant mold areas together with your experts.


Energy saving in injection molding

The potential savings are often considerable.


Experience shows that in injection molding plants where no effective energy-saving measures have been implemented so far, up to 30 percent of the total energy consumption could be saved.


We deliver the result with the energy recording before and after the optimization of the machine and process.


CO2​  - Reduction


Plastic injection molding is a very energy-intensive process.

 

Significant savings therefore make sense: For the benefit of the environment as well as for economic reasons.


With ever-increasing energy costs, process optimization is necessary not only with regards to component quality but also with regards to energy consumption per component.


As part of process optimization, the replacement of machinery can also be calculated, thereby significantly reducing CO2 emissions.


Process optimization for increased productivity and cost efficiency


Our customers' primary goal is always to strive for shorter cycle times.


We often find on-site settings with maximum values ​​for the process parameters. Maximum settings require more energy and of course put more strain on the mold and machine.


Maximum values ​​are only useful if they actually significantly reduce the cycle time – our energy measurement demonstrates the comparison.



Process visualization

Visualizing the relevant parameters is the base for successful energy optimization. We also create permanent dashboards on the machine according to your requirements to raise employee awareness.


This makes it immediately clear how stable and economical the process is running, and allows for quick reactions to any deviations.


Training courses – plastics technology

• Fundamentals of plastics technology – injection molding knowledge


• Part design suitable for injection moulding


• Optimal mold design and layout


• Systematic injection molding, troubleshooting, process optimization


• Injection molding with the q-switch cavity pressure system


(Also available as on-site training at your premises)